A new brand from Jade Molds  //  ISO 9001:2015 Certified  //  American-led, globally manufactured
A new brand from Jade Molds

Hardened copper. No beryllium. Delivered fast.

MoldCu 90 and MoldCu 150 give you the cycle-time performance of beryllium copper, without the beryllium. Finished hardened copper components delivered to your door — fast, with low pricing most US tool shops can't touch. All pricing DDP — duties, freight, customs, included.

/moʊld·kuː/  "mold-koo"  ·  Cu = the elemental symbol for copper.

No CAD file? Tell us about your part instead.

26 Fe Iron 27 Co Cobalt 28 Ni Nickel 29 Cu Copper 30 Zn Zinc 28 Ni Nickel 14 Si Silicon 24 Cr Chromium 4 Be Beryllium THE BUILD Cu-Ni-Si-Cr alloy system Copper base · Nickel and silicon harden · Chromium adds strength No beryllium.
208 W/m·KMoldCu 150 Conductivity
~285 HBMoldCu 90 Hardness
4–6×vs. P20 Steel Conductivity
0%Beryllium Content
Cores Cavities Inserts Slides Lifters Core Pins Cooling Pins Sprue Bushings Hot Runner Gate Inserts Ejector Sleeves Blow Pins Wear Plates Cores Cavities Inserts Slides Lifters Core Pins Cooling Pins Sprue Bushings Hot Runner Gate Inserts Ejector Sleeves Blow Pins Wear Plates

Copper performance without the premiums most tool shops charge.

Mold engineers know copper alloys cut cycle times. They also know what happens when they spec one: the moldmaker's quote doubles, the lead time stretches, and beryllium copper brings handling overhead that nobody wants. MoldCu fixes all three.

01

Copper machining is expensive — for shops that don't do it often.

US shops that machine copper occasionally charge for the inefficiency. Copper galls, work-hardens differently, and demands tooling and sequencing most steel-focused shops haven't optimized. The premium hits your quote.

02

Beryllium copper carries hidden handling costs.

OSHA exposure limits keep tightening. Ventilation, monitoring, training, medical surveillance, PPE — every BeCu mold passes through a compliance overhead that doesn't show up on the spec sheet, but absolutely shows up on the invoice.

03

Bar stock or blocks are only half the project.

Buying AMPCO® 940 or MoldStar® 150 by the rod or block gets you raw alloy. You still need a moldmaker who can finish it on time, on spec, and at a price that doesn't erase the cycle-time savings. Most can't.

04

P20 and H13 steel hold up — but they're slow.

Steel tooling is durable and cheap to machine, but its thermal conductivity is roughly 1/4 to 1/6 of a hardened copper alloy. On high-volume programs, those extra seconds per cycle compound into real money lost.

05

Most copper alloy suppliers don't deliver fast.

Bar stock or blocks ship from a warehouse, then sit in your moldmaker's queue. We compress that. Finished hardened copper components ship from our partner factories on lead times that match steel tooling — sometimes faster.

06

You shouldn't have to source the alloy and the components separately.

Most copper alloy suppliers sell rod, plate, and blocks. They don't make finished mold components. So you split the project, manage two vendors, and absorb the integration risk yourself. MoldCu is one source, finished components delivered to your door.

Two grades. Spec the one you need.

MoldCu 150 when conductivity is the priority. MoldCu 90 when you need conductivity and hardness. Both have no beryllium, both delivered as finished hardened copper components with full hardness certification.

High Conductivity

MoldCu 150

RWMA Class 3 Equivalent · ~210 HB

The conductivity grade. When the controlling requirement is heat extraction — pulling thermal load out of cavities and around cooling geometry — MoldCu 150 gives you 4 to 6 times the thermal conductivity of P20 tool steel.

Thermal Conductivity~208 W/m·K
Hardness~210 HB (95 HRB)
Tensile Strength~100 ksi
CompositionCu-Ni-Si-Cr (C18000)
BerylliumNone
Best for
  • Cooling pins
  • Sprue bushings
  • Cores & inserts
  • Slides
High Hardness

MoldCu 90

RWMA Class 4 Equivalent · ~285 HB

The workhorse. When the mold needs to take abuse and pull heat — high-cycle programs, abrasive resins, wear-prone geometry — MoldCu 90 brings hardness comparable to many tool steels with 4 to 5 times the conductivity.

Thermal Conductivity~152 W/m·K
Hardness~285 HB (~28–31 HRC)
Tensile Strength~150 ksi
CompositionCu-Ni-Si-Cr (C18000)
BerylliumNone
Best for
  • Cores, cavities, inserts
  • Slides & lifters
  • Core pins, ejector sleeves
  • Hot runner gate inserts
  • Blow pins, neck pinch-offs
  • Cavity inserts (TiN/chrome for abrasive resins)
  • Wear plates
  • High-cycle production tooling

How MoldCu measures against the alloys you already know.

Numbers compiled from published Ampco Metal data sheets, Performance Alloys/MoldStar® product catalog, Tuffaloy RWMA Physical Properties (AWS J1.3), and the MoldCu supplier spec sheet. All values at 68°F.

Material Thermal Conductivity Hardness Tensile Beryllium
MoldCu 150 208 W/m·K ~210 HB (95 HRB) ~100 ksi NONE
AMPCOLOY® 940 208 W/m·K ~210 HB (95 HRB) ~100 ksi NONE
MoldStar® 150 ~260 W/m·K ~210 HB (94 HRB) ~100 ksi NONE
MoldCu 90 152 W/m·K ~285 HB ~150 ksi NONE
AMPCOLOY® 944 ~150 W/m·K 285+ HB (28 HRC) ~150 ksi NONE
MoldStar® 90 ~156 W/m·K 311 HB (31 HRC) ~150 ksi NONE
moldMAX® HH (BeCu) ~104 W/m·K 300–380 HB ~165 ksi 2.0% Be
PROtherm® (BeCu) ~251 W/m·K 157–210 HB ~85 ksi 0.5% Be
Aluminum QC-7® ~138 W/m·K 167 HB ~78 ksi NONE
Tool Steel P20 ~35 W/m·K 265–345 HB ~140 ksi NONE
Tool Steel H13 ~29 W/m·K 350–530 HB ~210 ksi NONE

⚠ marks beryllium-containing alloys. The Cu-Ni-Si-Cr alloy family (940/944 chemistry, including MoldCu) achieves comparable performance to BeCu without the beryllium handling overhead.

The components, not just the metal.

AMPCO® sells you bar stock and blocks. MoldStar® sells you bar stock and blocks. Then you find a moldmaker who'll machine it — and pay the premium American copper-machining shops charge to make it worth their floor time.

MoldCu is different. Finished mold components delivered fast. The alloy, the engineering, the machining, the certification — all one source, all one quote, all one PO.

This works because MoldCu is a brand of Jade Molds. Jade has spent two decades running an American-led project management practice that delivers molds and components from optimized offshore factories — factories that already know how to machine hardened copper, because that's what they do every day.

Copper performance. Low pricing. Fast delivery.

The bar-stock or blocks model Buy alloy from supplier A. Find moldmaker B. Pay copper-machining premium. Manage two vendors. Hope the integration works.
The MoldCu model One quote for finished hardened copper components. Hardness certs incoming and outgoing. Component-level QC checklist. Shipped to your door fast.
US copper-machining quotes Premium pricing because the shop only machines copper occasionally and has to retool and re-sequence.
MoldCu quotes Low pricing competitive with traditional BeCu component pricing — often less. Our partner factories machine copper alloys daily.
Beryllium copper Ventilation. Air monitoring. Medical surveillance. PPE protocols. Training overhead. Every shop, every cycle.
MoldCu No beryllium. None of the handling overhead. None of the regulatory drift risk as exposure limits keep tightening.
The traditional ordering experience Quote arrives by email. PO loop with procurement. Wire transfer or 30-day terms negotiation. Surprise freight and duty bills land weeks later. The "real" price is somewhere above the quote.
The MoldCu ordering experience Quote arrives with a Place Order button. Pay by card or apply for terms in the same step. All pricing DDP — freight, duty, customs included. The number you approve is the number you pay.

Why we left beryllium out.

Beryllium copper is not banned. It works. It has earned its place in moldmaking for decades. But the ground is shifting under it — slowly, steadily, and in only one direction.

1

OSHA exposure limits keep tightening.

The permissible exposure limit for beryllium has dropped 10× over the past decade. The trend is toward stricter limits, not looser ones. Every drop ratchets up the compliance overhead for any shop that machines, welds, or grinds BeCu.

2

Procurement teams are asking the questions now.

Automotive, medical, food contact, and consumer goods buyers increasingly require no-beryllium declarations in their supplier RFIs. MoldCu answers that question for you, on the cert, before procurement even asks.

3

The chemistry that replaces it is mature.

The Cu-Ni-Si-Cr alloy system has been delivering RWMA Class 3 and Class 4 performance for more than 30 years. The technology is mature. The performance is documented. There's no qualification risk.

4

No beryllium is a future-proof spec.

Every regulatory shift, every customer audit, every safety review — they all push the same direction. Choosing MoldCu today means you're not re-spec'ing the same components five years from now to meet a new requirement.

Beryllium handling — what you skip

The compliance stack BeCu brings with it

Negative-pressure machining areas
HEPA-filtered ventilation and dust collection
Air monitoring and exposure documentation
Respiratory protection programs
Medical surveillance for exposed workers
Hazard communication and training
Hazardous waste handling on grindings/swarf
Audit and recordkeeping load

MoldCu is none of this. It's just copper.

A brand built on two decades of mold delivery.

MoldCu isn't a startup. It's a new brand from Jade Molds — an American-led mold-making company headquartered in Boyceville, Wisconsin, with offshore factories in China, Vietnam, and India.

Every MoldCu component ships through the same Jade quality system: incoming hardness certification, custom project management with auto-alerted milestones, component-level QC checks, and final inspection before shipping day.

When you buy MoldCu, you're buying into Jade's two decades of project management discipline. The alloy is the headline. The delivery is the difference.

2 decades Jade Molds Operating
ISO 9001 2015 Certified
100% Satisfaction Guarantee
24/7 US Project Support

Questions mold engineers ask first.

Is MoldCu the same alloy as AMPCO® 940/944 or MoldStar® 150/90?

It's the same family — the Cu-Ni-Si-Cr alloy system, produced by multiple suppliers worldwide. AMPCOLOY® and MoldStar® are trademarks. MoldCu is our brand of the same alloy family, delivered as finished hardened copper components rather than bar stock or blocks. Performance numbers fall within the published envelope for the chemistry.

How does MoldCu compare to beryllium copper for cycle time?

For most production work, comparable. MoldCu 150 actually delivers thermal conductivity in the same neighborhood as the conductivity grades of BeCu (PROtherm® at ~251 W/m·K vs. MoldCu 150 at ~208 W/m·K). MoldCu 90 outperforms moldMAX® HH on conductivity (~152 vs. ~104 W/m·K), though moldMAX® HH has higher hardness. The right pick depends on your duty cycle. We'll help you match the grade to the application on a quote.

Why is your pricing competitive with BeCu when copper is harder to machine?

Two reasons. First, our manufacturing partners machine copper alloys daily — copper is not an occasional job for them, so we don't pay the inefficiency premium that US shops typically charge. Second, we don't carry the beryllium handling compliance overhead, so we don't have to price it in. The result is finished hardened copper component pricing that competes with BeCu, often comes in less, and lands well below what most US shops quote for hardened copper work — all priced DDP (Delivered Duty Paid) to your door, with no surprise import duties or freight bills on the back end.

Do you sell MoldCu as bar stock or blocks, or just as finished components?

Finished components only. MoldCu is a brand of Jade Molds, and Jade is a moldmaker — that's what we do. If you need bar stock or blocks, your existing supplier relationships with AMPCO® or MoldStar® will serve you better. If you need finished hardened copper components delivered fast, that's where MoldCu wins.

What about food contact applications?

The Cu-Ni-Si-Cr alloy family is widely used in food contact tooling and meets relevant food safety standards. We can provide certification documentation for food contact applications on request. No-beryllium status is increasingly required by procurement teams in food packaging — MoldCu answers that question without you having to defend it.

Will MoldCu work with abrasive resins (glass-filled, mineral-filled, flame retardants)?

MoldCu 90 is the right grade for abrasive resins, and we typically recommend a TiN or chrome coating to extend life on the highest-wear surfaces. We've worked with glass-filled nylon, glass-filled PBT, mineral-filled PP, and other abrasive systems. The wear story is well-understood; the engineering is straightforward.

How does ordering work? Is it different from a steel mold?

It's the same Jade Molds workflow, with one new option: every MoldCu quote ends with a Place Order button. Approve the quote, pay or get approved on terms, and the order moves straight to production — no PO loop, no separate invoice cycle. We handle everything from the factory floor to your door, all priced DDP (Delivered Duty Paid). The only difference vs. a steel mold is the alloy. The certification stack and project management discipline are identical.

How do I pay? Do you offer terms?

Two options at the Place Order step. (1) Pay by credit card via Stripe — secure checkout, instant confirmation, order to production same day. (2) Apply for terms — fill out a short credit application, our system runs a credit verification, and approved customers get standard Net terms with no card needed. The credit decision is automated for most applications and returns within minutes. Larger orders or first-time enterprise customers may need a brief manual review.

What's included in the price?

Everything to your door. All MoldCu pricing is DDP (Delivered Duty Paid) — the quoted number includes the components, machining, certification, packaging, freight, and any applicable import duties or customs fees. No surprise charges on delivery, no separate freight invoice, no broker fees to chase down. The price you approve is the price you pay.

Do you provide hardness certifications?

Yes. Every MoldCu component ships with incoming hardness certification (alloy verified before machining begins) and final hardness certification before the component leaves the factory. Both are part of the standard Jade Molds QC stack — not an extra.

⚡ Coming soon — Instant Quote & Order Tool

From part file to production order — in minutes.

Upload a STEP file. Our system reads the bounding box and surface area, you pick the grade and quantity, and a finished-component price comes back on the spot — DDP, all-in, your door. Approve the quote, pay by card or get approved on terms, and the order moves straight to production. While we're finishing the tool, send us your part and we'll quote it the same day by hand.

Send us a part. We'll send you a number.

A finished hardened copper component quote in MoldCu 90 or MoldCu 150 — competitive with what your BeCu mold cost last time. Often less. Delivered fast.

No CAD file? Type out your part instead.

Or call 262-228-1765 — US-based project management, 24/7.